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Generally, its corrosion resistance is very good in reducing environments, but poor in oxidizing conditions. A Nickel-Copper alloy with high strength and excellent corrosion resistance in a range of acidic and alkaline environments and especially suitable for reducing conditions. Typical temperatures for hot working range between 648-1176°C (1200-2150°F). Oil & Gas Extraction, Marine, Chemical and Petrochemical Processing, Nominal Composition. 0.5. Monel® 400 is a solid solution alloy that can only be hardened by cold working. Monel R-405 is a free cutting version with similar properties. The following table discusses the physical properties of MONEL 400 alloy. 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Summary. The alloy contains many mechanical properties at the subzero temperature and that is the reason that it is used in temperatures up to 1000°F. Alloy 400 also has excellent corrosion resistance in a range of media including seawater, hydrofluoric acid, sulphuric acid and alkalis. This alloy is available in some standard shapes such as hexagon, round, tube, pipe, plate, strip, sheet and wire. Monel 400 tubes have great mechanical properties, high tensile strength and low magnetic permeability. Chemical Composition of ASTM B165 UNS N04400 Nickel And Nickel Alloy Tubes. *Alloy 400 is slightly magnetic at room temperature. It is based on the addition of nickel to the nickel element. Forged Monel 400 (UNS N14400) and it’s cast equivalent A494 M35-1 are Nickel Copper Alloy Steels as is Monel K500. Cold working may be done using soft die materials for better finishing. Nevertheless, it is resistant to most alkalis, salts, waters, food products, organic substances and atmospheric conditions at normal and elevated temperatures. Monel® 400 is also known as Phyweld 400 and Nicorros LC. Monel 400 is a solid-solution binary. No chloride induced stress-corrosion cracking. Monel 400 typically finds application in marine engineering, chemical and hydrocarbon processings, heat exchangers, valves and pumps. It also has good ductility and thermal conductivity. The Monel 400 alloy is also known as super alloy monel. There is no need for post weld heat treatment, however, thorough cleaning after welding is critical for optimum corrosion resistance, otherwise there is the risk of contamination and embrittlement. Monel® 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to seawater and steam at high temperatures as well as to salt and caustic solutions. Monel 400 (UNS NO4400). Monel 400 is a nickel-copper, solid solution alloy with lesser components of copper and manganese. The Chemical Composition of Monel 400, % Nickel ≥63.0: Carbon ≤0.30: Manganese ≤2.0: Iron ≤2.50: Sulfur ≤0.024: Silicon ≤0.50: Copper: 28.0-34.0 Monel 400 Chemical composition. 28 . Monel 400 is a nickel-copper alloy with excellent corrosion resistance in a wide variety of media. By continuing to browse this site you agree to our use of cookies. S. Monel400. 480. The mechanical properties of MONEL 400 alloy are tabulated below. MONEL nickel alloy is a solid solution alloy that can be hardened by the process of cold working. 2.4375) is a nickel-copper alloy which combines the excellent corrosion resistance of MONEL alloy 400 with the added advantages of greater strength and hardness. Chemical Composition. Chemical composition and organizational characteristics of Monel 400. The chemical composition of Monel 400 alloy is mainly composed of 30% Cu and 65% Ni plus a small amount of Fe (1%-2%), and the structure is a typical single-phase austenite structure. The chemical composition of MONEL 400 alloy is given in the following table. Fittings (i.e. The opinions expressed here are the views of the writer and do not necessarily reflect the views and opinions of AZoM.com. Grade C Mn Si S Cu Fe Ni; Monel 400: 0.30 max: 2.00 max: 0.50 max: 0.024 max: 28.00 – 34.00: 2.50 max: 63.00 min: ASTM B127 UNS N04400 Plate Mechanical …      Cold working Normally at room temperature, concentrations below 20% in unaerated solutions and in 10% aerated solutions should not be exceeded. ... Chemical composition. It is a nickel-copper alloy which is resistant to the sea water and can be steamed at high temperature to salt and as well as too caustic solutions. It is covered by the following standards: BS 3075, 3076 NA 13, DTD 204B and ASTM B164. Monel 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Cu. 34. Hot working on this alloy needs to be done by choosing proper temperatures. It also has good ductility and thermal conductivity. We can offer ex-stock supply of most of the standard size Monel Alloy 400 alloy pipes and Monel Alloy 400 tubes. Corrosion resistance in an extensive range of marine and chemical environments. Nickel Alloy 400, Monel® 400. The ADMET eXpert 5900 series electromechanical fatigue testers perform fatigue testing up to 10Hz in frequency and provide up to 14kN in load capacity. Monel ® 400 also shows resistance to stress corrosion cracking and pitting in fresh water, is resistant to oxidization and can operate from cryogenic temperatures to 500°F (260°C). Manufacturing; Logistics; Quality Assurance; Products. Do you have a review, update or anything you would like to add to this article? Monel alloy 400 offers better resistance to corrosion by chlorinated solvents even at the boiling temperatures and is utilized for dry cleaning device and solvent distillation and reclamation units. Typical room temperature Tensile Properties of Annealed Material. A nickel-copper alloy with high strength and excellent corrosion resistance in a range of media including sea … Monel 400. Since nickel and copper are mutually soluble in any ratio, there is generally no intermetallic phase precipitation. Overview. About. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. Alloy 400 / 2.4360 is a nickel-copper alloy with excellent corrosion resistance. Monel 400 pipes is often used for chemical processing equipment, hydrocarbon processing equipment, marine engineering, valves, fittings, fasteners, pumps, shafts, and heat exchangers. Skip to content. The above tensile strength ranges are typical. Monel 400 Round Bar, Aries Alloys is PED Approved. Monel 400 has high strength and excellent corrosion resistance in a range of acidic and alkaline environments and it's especially suitable for reducing conditions. The chemical composition of Monel 400 alloy is mainly composed of 30% Cu and 65% Ni plus a small amount of Fe (1%-2%), and the structure is a typical single-phase austenite structure. Chemical Composition. Like most other nickel alloys, Monel 400 is typically tough to machine and will work harden. Commercially there are many types of MONEL available, such as alloy 400, alloy 401, alloy R-405, Alloy K-500 and Monel 404. The ERNiCu-7 bare welding electrode/ rod can be used in the GTAW (TIG), GMAW, SAW and PAW processes for the welding of Monel 400 (UNS N04400) materials of ASTM B127(plate), ASTM B163(seamless tube), ASTM B165(seamless pipe), and ASTM B164(rod, bar & wire). Hardness values of Monel 400 Welded Pipes are suitable for specification purposes provided tensile properties are not … Hydrofluoric Acid: Monel alloy 400 is an excellent metallic material for hydrofluoric acid operation. The Monel 400 Push To Connect Fittings exhibits immunity to chloride induced stress related corrosion cracking. ASTM B127 – Plate, sheet & strip *This alloy has a long history of use as a corrosion resistant material, dating back to the early 20th century when it was developed as an attempt to use a high copper content nickel ore.      Hot working Physical Properties The Monel 2.4360 Instrument Fittings offers a leak-free solution in comparison to the other fittings, while Alloy 400 Adapter Fittings are used in the modification of piping systems to the desired shape. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems. Designated as UNS N04400 or DIN W.Nr. 35. The metal was given the name Monel in honor of the then-director of International Nickel. Monel 405 adds no more than 0.5% silicon, and Monel K-500 adds between 2.3% and 3.15% aluminum and between 0.35% and 0.85% titanium.      Machinability It is not useful in oxidizing acids, such as nitric acid and nitrous. Monel Alloy 400 Hydraulic Fittings at best price ex Mumbai. Typical applications Chemical plant, valves and pumps, pump & propeller shafts, marine fixtures and fasteners, electrical components, springs, ... Monel 400 is generally more corrosion resistant that both of the … Monel K-500 is a versatile nickel copper alloy with good strength and toughness, combined with outstanding corrosion resistance. Carbon (C) Min % 0: Max % 0.3: Manganese (Mn) Min % 0: Max % 2: Sulphur (S) Min … This alloy exhibits good corrosion resistance. How does Monel perform in a high Radiation environment? In this interview, AZoM speaks to Vern Robertson, EPMA Product Manager at JEOL USA, about the benefits of using a low kV in SEM imaging. Table 1 - Limiting Chemical Composition, %, of MONEL Alloy 400 Nickel (plus Cobalt) .....63.0 min. Monel® 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to seawater and steam at high temperatures as well as to salt and caustic solutions. 2.5. Initially created by metallurgist Robert Crooks Stanley and patented in 1905 by the International Nickel Company. Monel 400, Monel K-500, Inconel 600, Inconel 625, Inconel 718, Inconel X-750, Incoloy 800, Incoloy 800H, Incoloy 825, Incoloy A-286 and Hastelloy C-276 are the most common nickel alloy grades. Monel 400 typically finds application in marine engineering, chemical and hydro-carbon processings, heat exchangers, valves and pumps. flanges, slip-ons, blinds, weld-necks, lapjoints, long welding necks, socket welds, elbows, tees, stub-ends, returns, caps, crosses, reducers, and pipe nipples), Resistant to seawater and steam at high temperatures, Excellent resistance to rapidly flowing brackish water or seawater, Excellent resistance to stress corrosion cracking in most freshwaters, Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated, Offers some resistance to hydrochloric and sulfuric acids at modest temperatures and concentrations, but is seldom the material of choice for these acids, Excellent resistance to neutral and alkaline salt, Resistance to chloride induced stress corrosion cracking, Good mechanical properties from sub-zero temperatures up to 1020° F, Chemical and hydrocarbon processing equipment, Boiler feed water heaters and other heat exchangers, Valves, pumps, shafts, fittings, and fasteners. It has high strength and toughness, and is resistant to chloride stress corrosion cracking. Global Supply Line can also supply valves manufactured in other Nickel Alloys such as 600, 625, and 825. In this AZoM interview, Chuck Cimino, Senior Product Manager for Lake Shore Cryotronics, talks about their new product, the FastHall Station—a tabletop Hall effect material analysis system that enables measurements to be made on low-mobility materials without field reversal in seconds. There are multiple variations of Monel alloys, starting with Monel 400, which contains at least 63% nickel, between 29% and 34% copper, between 2% and 2.5% iron, and between 1.5% and 2% manganese. The nickel and copper contents of the ore were in the approximate ratio which is now formally specified for the alloy. 0.3. ... Elongation A 5 % Monel400. TorqBolt is a renowned Monel 400 Screws manufacturer in india. We use cookies to enhance your experience. The conventional machining techniques used on iron alloys may be used for this alloy. Brand name. Alloy 400 can easily be welded by gas-tungsten arc, gas metal arc or shielded metal arc processes using appropriate filler metals. The alloy is resistant to brackish waters even with rapid flows and excellent corrosion stress crack resistant in fresh water. Si. This datasheet will look into the chemical composition, properties and applications of MONEL 400 alloy. The proportions of copper and nickel used to make monel are the same as that found in the nickel ore found in Ontario mines. This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. Industries Supplied. Monel 400 Welded Pipes and Tubes: ASTM B725, ASTM B730, ASME SB725, ASME SB730. Alloy % Ni. Al %. | Corrosion resistance in a wide range of marine and chemical environments. Cu %. We can also supply other material grades of valves like hastelloy, titanium, etc. Mega Mex is a metal supplier of Hastelloy, Monel, Inconel, Incoloy, Stainless Steel, Duplex Stainless Steel, Super Duplex Stainless Steel, Nickel Alloys and more. Monel 400 is a Nickel-Copper alloy, resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Fe. It is designated as UNS N04060, also known as Monel 60 with nominal composition of 65Ni-30Cu-3Mn-2Ti.      Forging Some of the other designations that are used to denote MONEL 400 alloy are as below: The machinability of MONEL 400 is difficult as it work-hardens during machining. Physical and chemical properties analysis: Nickel-copper alloy B165 UNS N04400 (MONEL 400) is a single-phase solid solution Ni-Cu alloy. Update or anything you would like to add to this article about nickel alloy is used in up. 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